Effect of residual magnesium content on thermal fatigue cracking behavior of high-silicon spheroidal graphite cast iron

Chin-Pao Cheng, T. S. Lui, L. H. Chen

Research output: Contribution to journalArticle

11 Citations (Scopus)

Abstract

This study investigates the thermal fatigue cracking behavior of high-silicon spheroidal graphite (SG) cast iron. Irons with different residual magnesium contents ranging from 0.038 to 0.066 wt pct are obtained by controlling the amount of spheroidizer. The repeated heating/cooling test is performed under cyclic heating in various temperatures ranging from 650°C to 800°C. Experimental results indicate that the thermal fatigue cracking resistance of high-silicon SG cast iron decreases with increasing residual magnesium content. The shortest period for crack initiation and the largest crack propagation rate of the specimens containing 0.054 and 0.060 wt pct residual magnesium contents are associated with heating temperatures of 700°C and 750°C. Heating temperatures outside this range can enhance the resistance to thermal fatigue crack initiation and propagation. When thermal fatigue cracking occurs, the cracks always initiate at the surface of the specimen. The major path of crack propagation is generally along the eutectic cell-wall region among the ferrite grain boundaries, which is the location of MgO inclusions agglomerating together. On the other hand, dynamic recrystallization of ferrite grains occurs when the thermal cycle exceeds a certain number after testing at 800°C. Besides, dynamic recrystallization of the ferrite matrix suppresses the initiation and propagation of thermal fatigue cracking.

Original languageEnglish
Pages (from-to)1549-1558
Number of pages10
JournalMetallurgical and Materials Transactions A: Physical Metallurgy and Materials Science
Volume30
Issue number6
DOIs
Publication statusPublished - 1999 Jan 1

Fingerprint

thermal fatigue
Thermal fatigue
Graphite
Silicon
Cast iron
Magnesium
magnesium
casts
graphite
iron
crack propagation
silicon
Ferrite
Heating
ferrites
Crack propagation
heating
Dynamic recrystallization
crack initiation
Crack initiation

ASJC Scopus subject areas

  • Condensed Matter Physics
  • Mechanics of Materials
  • Metals and Alloys

Cite this

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abstract = "This study investigates the thermal fatigue cracking behavior of high-silicon spheroidal graphite (SG) cast iron. Irons with different residual magnesium contents ranging from 0.038 to 0.066 wt pct are obtained by controlling the amount of spheroidizer. The repeated heating/cooling test is performed under cyclic heating in various temperatures ranging from 650°C to 800°C. Experimental results indicate that the thermal fatigue cracking resistance of high-silicon SG cast iron decreases with increasing residual magnesium content. The shortest period for crack initiation and the largest crack propagation rate of the specimens containing 0.054 and 0.060 wt pct residual magnesium contents are associated with heating temperatures of 700°C and 750°C. Heating temperatures outside this range can enhance the resistance to thermal fatigue crack initiation and propagation. When thermal fatigue cracking occurs, the cracks always initiate at the surface of the specimen. The major path of crack propagation is generally along the eutectic cell-wall region among the ferrite grain boundaries, which is the location of MgO inclusions agglomerating together. On the other hand, dynamic recrystallization of ferrite grains occurs when the thermal cycle exceeds a certain number after testing at 800°C. Besides, dynamic recrystallization of the ferrite matrix suppresses the initiation and propagation of thermal fatigue cracking.",
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AB - This study investigates the thermal fatigue cracking behavior of high-silicon spheroidal graphite (SG) cast iron. Irons with different residual magnesium contents ranging from 0.038 to 0.066 wt pct are obtained by controlling the amount of spheroidizer. The repeated heating/cooling test is performed under cyclic heating in various temperatures ranging from 650°C to 800°C. Experimental results indicate that the thermal fatigue cracking resistance of high-silicon SG cast iron decreases with increasing residual magnesium content. The shortest period for crack initiation and the largest crack propagation rate of the specimens containing 0.054 and 0.060 wt pct residual magnesium contents are associated with heating temperatures of 700°C and 750°C. Heating temperatures outside this range can enhance the resistance to thermal fatigue crack initiation and propagation. When thermal fatigue cracking occurs, the cracks always initiate at the surface of the specimen. The major path of crack propagation is generally along the eutectic cell-wall region among the ferrite grain boundaries, which is the location of MgO inclusions agglomerating together. On the other hand, dynamic recrystallization of ferrite grains occurs when the thermal cycle exceeds a certain number after testing at 800°C. Besides, dynamic recrystallization of the ferrite matrix suppresses the initiation and propagation of thermal fatigue cracking.

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